3600mm Double Fourdrinier Type kraft liner Paper Machine
This technical proposal is oriented to the complete system of paper machine in the project of 3600mm Double headboxs multi-cylinder paper machine. It accurately, clearly and completely describes the technical requirements of users in the paper machine system, and gives the technical program of the project so that our company and your company can discuss and exchange technology.
Fourdrinier | Wire section adopts wire forming, choose Air cushion type head-box feed pulp. |
Pressure section | Pressure section made of K-Type pressure and 1 set large diameter rollers. |
Drying section | Drying section adopts 32 sets φ1800mm cylinder dryers,The grouping arrangement is as follows:(20+sizing machine+12). |
Paper winding section | paper winding section adopts horizontal pneumatic cylinder rewinding machine. |
Transmission section | The transmission section adopts segment transmission and AC frequency conversion speed control. |
Equipments
Headbox:Quality:2
sets; Type: Air cushion type headbox ;Overflow Quantity : 2~5% ; Return flow of taper feed pipe: 10~15%; Lip width: 3900mm ;Upper lip vertical
adjustment range: 5~75mm;Upper lip
level adjustment range : 0~25mm
The headbox is an Air cushion type headbox,
which is made of stainless steel square cone tube, plexiglass three-stage step
diffuser, and the box is welded with steel plate and lined with stainless
steel. Two stainless steel homogenizing rollers, the upper and lower lip plates
are made of stainless steel, and the upper lip plate can be adjusted for full
width and local adjustment. The pitch of the fine adjustment device is 120mm.
The headbox has horizontal adjustment and lip adjustment and fine adjustment
function. It has a headbox control system that can be connected with the DCS
system signal to realize program logic control. The suitable range of sizing
amount is 1:2, and the plexiglass observation hole is arranged on the box to
facilitate the observation of the height of the pulp.
Wire section:
The wire section consists of wire frame, a chest roller and a landing gear, a dewatering component group, guide mesh roller, a scraper, a high/low pressure water spray pipe, sprinkler, a tensioner, a corrector, a clear water tray, and a drive mesh roller, vacuum roll, fixed side water needle, cutter squirt, walking stand and so on. It uses a cantilever type change felt.
1 Chest roller and landing gear: 2 sets; Chest roller; Quantity: 2 sets; Specification : φ600mm×4050mm×4700mm
2. Drive felt roller: Quantity: 1 sets; Specification: φ600mm×4050mm×4700mm
3. Return roller: Quantity: 1 set ; Specification : φ600mm×4050mm×4700mm
4. Compound roll: Quantity: 1 set: Specification : φ800mm×4050mm×4700mm
5. Vacuum couch roller: Quantity: 1 set; Specification: φ800mm
6. Guide roller: Quantity: as design; Specification: φ260mm×4200mm×4700mm
7.Transmission guide roller: Quantity: 1 set; Specification: φ315mm×4050mm×4700mm
Forming board :Quantity: 2
sets; Specification:
630mm×4050mm×4700mm;Type: 1+4
pieces Type
Waste paper stirring device:Quantity: 1 set; Description: adapt propulsion device
Combine roller landing gear quantity: 2 sets;Turbine:ZQSn6-6-8; Screw:Q235A;Connecting Rod:Q235A
Pressure section:
名 称 |
设计线压力 |
工作线压力 |
N0.1压榨 |
120 |
|
N0.2压榨 |
250 |
190-220 |
Name |
Design Pressure |
Working Pressure |
N0.1 pressure |
200 |
120 |
N0.2 pressure |
250 |
190-220 |
The department
consists of 2 sets large diameter rollers.Total 2 press zones.The press section
is equipped with a guide roller, a corrector, a tensioner, a high and low
pressure water spray pipe, a suction box, a scraper, a water receiving tray, a
walking platform and a roll changing trolley. The press section roller bearings
are grease lubricated.
1.Large
roller press blind hole roller: Quality: 4 sets; Specification:
φ1250mm×4050×4700mm;Roller material: HT300; spindle head: ZG45
2.Guide
roller: According to the designed quantity; Specification:
φ260mm×4050mm×4700mm; Roller body: Roller body is made of 14mm carbon steel
pipe, Roll surface chromium plating 0.05mm, cast iron boring head heat sleeve
45# round steel at both ends, roller finishing Dynamic balance.
3.Cleaning
reel: Quantity: 2 set; Specification: φ245mm×4200mm×4700mm; Roller body: Roller
body is made of 14mm carbon steel pipe, Roll surface chromium plating 0.05mm,
cast iron boring head heat sleeve 45# round steel at both ends, roller
finishing Dynamic balance.
4.Stretch roller: Quantity: 4 sets; Specification: φ270×4200mm×4700mm; Roller material: Q235A steel pipe.
Drying section:
Finished paper dryness: 92%
Maximum use steam pressure: 0.3MPa
Hydraulic test pressure: 0.6MPa
Drying cylinder balance: G4
Guide roller, paper roller dynamic balance: G2.5
Dry mesh tension: 4KN/M
The transmission form is: Air cushion type gear transmission